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Posts Tagged ‘macondo’

BOP stack awaiting post-Macondo inspection (from gCaptain.com)

Other than the mildly amusing skirmish about the positioning of representatives of the various factions during the inspection process (Hey, how about access for bloggers!) and some silly comments about the independence of the inspection contractor, there has been very little attention paid to the Deepwater Horizon BOP examination that is scheduled to begin today at NASA’s Michoud facility in New Orleans. The absence of media interest is surprising given the importance of this part of the Macondo investigation. Presumably, there will be more extensive coverage beginning today.

While the inspection and testing will be quite technical, some important aspects should be rather straightforward.  What is the position of the rams, particularly the shear ram?  What is the condition of the ram elements and annular preventer?  Is there evidence of control line leakage?  What can be determined about the electronics and the sequencing system designed to automatically actuate the shear ram when power is lost or when the riser is disconnected?

Hopefully, the official investigation website, which currently has no information on the BOP inspection program, will provide updates.  While we don’t expect immediate information on the findings, there should be reports explaining how the inspection program is being conducted and what has been accomplished.

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I hate to say nice things about lawyers :), but the Commission attorneys handled the two days of hearings very effectively.  The outstanding staff preparation and support were quite obvious.

BOE has have long advocated more industry leadership on guiding principles, incident data gathering and verification, risk assessment, peer-audits, standards improvements, cooperative research, and failure data for critical equipment.  In that regard, we are pleased that Chairmen Reilly and Graham, the other Commissioners, and the industry and government witnesses commented positively on some of these important programs.

We need to effectively manage the safety and environmental risks associated with offshore exploration and production, because we can’t afford the economic and security risks associated with a diminished offshore oil and gas program. BOE advocates conservation and renewables, but projections by IEA and other leading energy forecasters make it clear that oil and gas will continue to be an important part of our energy mix for decades.

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With all of the discussion about the float collar issues, I thought I was listening to the Montara hearings this morning.   I’m surprised that neither the Commission questioners nor the panelists have mentioned Montara. When you have two major blowouts within 8 months and they have very similar root causes, the similarities should be of enormous interest. The absence of information transfer that might have prevented Macondo should be a major consideration in these and other hearings.

We have been talking about the similarities between Montara and Macondo for months.  Colin Leach’s 28 September post draws further attention to this issue.  Colin also hit the nail on the head with his comment that an additional barrier should have been installed above the float collar before proceeding.

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Hats off to the Commission attorneys and staff for today’s presentations and questioning.  They were very well prepared, conducted themselves in a professional manner, and focused on the causes (not who should be blamed). The format was excellent with the Commission presenting their tentative findings and then asking the industry panel how they felt about each finding.

Oddly, the only real speculation was by the industry panelists, most notably the comments below about the flow path and BOP performance. Not very subtle!

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Based on lower than expected pressure readings during the cementing operation, Halliburton (Richard Vargo) contends that hydrocarbons entered the annulus (outside production casing) during cementing, rose to the wellhead before the seal assembly was set, and raised the seal assembly after it was set.  They believe that subsequent flow was inside production casing, but that the initial burst was up the annulus. This position is inconsistent with current view of the Commission and all of the other parties.

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The hearing will focus on the causes of the Deepwater Horizon explosion and will be broadcast live on C-SPAN2.  The panelists and speakers are listed here.

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BP is now estimating total Macondo response and damage costs at $39.9 billion. I would guess that only 4 or 5 other operating companies could have survived this type of hit.

Hopefully, every offshore operator is keeping this in mind when formulating safety management programs and training, research, and standards budgets.  Companies claiming that such disasters couldn’t happen to them are simply demonstrating that they could, because no company with a proper safety culture would make such a statement.

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The above slide is excerpted from Torleif Husebo’s presentation at the Vancouver conference.  Since Piper Alpha in 1988, offshore safety leaders have been gathering and assessing hydrocarbon release data.  Norway, the UK, Australia, the Netherlands and other nations track these data because they are an important indicator of fire and explosion risks. The IRF reports these data as part of their performance measurement project.

Obviously, when hydrocarbons are unintentionally released at an offshore facility you have the potential for a very dangerous situation.   However, because of objections voiced when the MMS updated incident reporting requirements 5 years ago, the US government does not collect the detailed information needed to track the size and cause of these releases.  The US is thus unable to monitor trends and benchmark against other nations around the world.

Offshore companies have done well in responding to the drilling issues raised following the blowout.  However, the post-Macondo offshore industry needs to provide broad safety leadership.  A commitment to collecting performance data and assessing risk trends at OCS oil and gas facilities is absolutely essential.  A good place to start would be to initiate a cooperative hydrocarbon release data gathering program.

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National Commission letter

Chevron Cement Report

Chevron’s report states, among other things, that its lab personnel were unable to generate stable foam cement in the laboratory using the materials provided by Halliburton and available design information regarding the slurry used at the Macondo well. Although laboratory foam stability tests cannot replicate field conditions perfectly, these data strongly suggest that the foam cement used at Macondo was unstable. This may have contributed to the blowout.

Further:

The documents provided to us by Halliburton show, among other things, that its personnel conducted at least four foam stability tests relevant to the Macondo cement slurry. The first two tests were conducted in February 2010 using different well design parameters and a slightly different slurry recipe than was finally used. Both tests indicated that this foam slurry design was unstable.

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Now that Chile, with the help of the international community (including two companies from the Commonwealth of Pennsylvania where the drilling industry began), has rescued the 33 miners, can we drill into the Australian government and rescue the Montara and Varanus Island reports?

While we are at it, can we learn more about these accidents?

Let’s learn from past accidents, so we don’t need dramatic rescues in the future.

The offshore safety record will be suspect until industry and governments have credible, internationally accepted programs and policies for ensuring that accidents are independently investigated and that investigation updates and reports are released in a timely manner.

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