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Archive for the ‘accidents’ Category

Per the latest update from the Unified Command, a total of only 75 barrels of oil have been recovered (up from 29 bbls reported on Sunday). The 75 bbls no doubt includes some water. It’s unclear as to why so little oil has been recovered (unfavorable offshore conditions? response focused on the shoreline?). Perhaps the volume of oil spilled was less than the 3000 barrel estimate. A few hundred barrels of oil can generate a very large slick.

As BOE and others have suggested, the most likely cause of the spill was a ship’s anchor. SkyTruth’s review of satellite data points to that possibility.

SkyTruth image

The Orange County District attorney seems unhappy with the possibility that (1) the pipeline was struck by an anchor and (2) the leak was in Federal waters:

The Orange County district attorney, Todd Spitzer, said he has investigators looking into whether he can bring state charges for the spill. Spitzer said his jurisdiction ends 3 miles offshore.

Spitzer also said Amplify’s divers should not be allowed near the pipeline without an independent authority alongside them.

AP article

The DA’s insistence that independent divers accompany the company’s divers may be a first in the history of the US offshore program. Isn’t video documentation sufficient? Diving is not risk free.

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Cleanup contractors unload collected oil in plastic bags trying to stop further oil crude incursion into the Wetlands Talbert Marsh in Huntington Beach, Calif., Sunday, Oct. 3, 2021. One of the largest oil spills in recent Southern California history fouled popular beaches and killed wildlife while crews scrambled Sunday to contain the crude before it spread further into protected wetlands. (AP Photo/Ringo H.W. Chiu)
AP Photo/Ringo H.W. Chiu
  • Large, sudden pipeline spills are usually caused by external impacts (e.g. anchor dragging). If that was not the case, the spill was presumably caused by significant, undetected corrosion.
  • The internal (smart pig) and external inspection history of the pipeline will be an important part of the investigation.
  • Another important consideration is the extent to which pressure and volumetric monitoring systems were in place and functioning. Early reports imply that the leak was not discovered until the slick was observed on the water surface.
  • An excellent 2008 case study details the challenges that were experienced in internally inspecting this pipeline. This presentation provides good background information on the pipeline and the initial internal inspection efforts.
  • Why isn’t BSEE, the Federal bureau that inspects the Beta Unit facilities and approves the spill response plan, part of the Unified Command? BSEE is also a leader in spill response research.
  • Per the Unified Command, 1218 gallons of oil-water mix were recovered as of Sunday. This is pretty minimal – only 29 barrels (including water) and <1% of the estimated spill volume, but is not atypical for mechanical spill response operations. It may also be that the 3000 bbl spill estimate was overly conservative (i.e. high).
  • Also per the Unified Command: “One oiled Ruddy duck has been collected and is receiving veterinary care. Other reports of oiled wildlife are being investigated.” If this was the extent of wildlife impacts as of Sunday, some of the reporting on this spill has been hyperbolic.
  • A comprehensive review of the balkanized regulatory regime for offshore pipelines is long overdue, as is an update to Federal pipeline regulations.
  • This spill, Hurricane Ida, and offshore COVID issues have further demonstrated the importance of BSEE. Why has the Administration still not appointed a BSEE Director? Keep in mind that this appointment does not require Senate confirmation.

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No photo description available.
Platforms Ellen and Elly
  • Pipeline carries oil from Platform Elly in Federal (OCS) waters to onshore processing facility in Long Beach
  • Operator: Beta Operating Co.
  • Platform complex is 8.6 miles from shore
  • Estimated spill volume: 3,000 bbls
  • Slick first evident on Saturday (10/2) about 3 miles from shore
  • Oil has reached shoreline at Huntington Beach
  • Production has been shut-in; unclear as to whether the leak has been sealed
  • No information on the cause of the leak

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This comment by the late John Borne, an outstanding USGS and MMS engineer/philosopher, reflects on the persistent vessel allision incidents over the years. The reporting of these incidents was spotty, but some could not be denied. Pictured below is the State Command arriving in Morgan City (~1973?) topped by a platform deck. Fortunately, the platform was unmanned and there were no injuries to vessel personnel. You could say this was the first floating production platform 😃

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While the official BOEMRE-USCG and National Commission/Chief Counsel investigation reports were quite good and there are countless court documents and ad hoc reviews of the blowout, some important Macondo issues have not been fully addressed. BOE will touch on these issues periodically starting with the decision to terminate the top kill operation on 5/28/2010.

The top kill operation (see diagram above) was intended to overcome and halt the flow of oil by pumping heavy mud into the well bore.  The operation was not successful because the pumping rate and mud weight did not generate sufficient pressure.  Per an excellent paper by Dr. Mayank Tyagi and colleagues at LSU  (Analysis of Well Containment and Control Attempts in the Aftermath of the Deepwater Blowout in MC252):

It is very likely that if the top kill had been designed to deliver more than 109 bpm of 16.4 ppg drilling fluid below the BOP stack for a sustained period, the Macondo blowout could have been stopped between May 26-28, 2010. Given that the well was successfully shut-in with the capping stack in July, and that the subsequent bullhead (static) kill was successful, certainly a higher rate top kill would have been successful at that time.

The American Thinker, citing the New York Times, reports that Energy Secretary Chu stopped the top kill operation over the objections of some BP engineers. While it was reasonable to be concerned about possible casing leaks and the fracturing of subsurface formations, the subsequent (7/15/2010) closure of the capping stack demonstrated that the well had sufficient integrity to support the top kill operation. Questions regarding why a higher rate top kill effort was not attempted and how that decision was made are therefore important and merit discussion. Did the Macondo well flow unnecessarily into the Gulf for an additional 48 days (5/28-7/15)? Did the National Incident Command facilitate or delay source control?

Keep in mind that the NIC almost made a similar mistake in July. Even after the capping stack successfully shut-in the well on 7/15, Incident Commander Thad Allen (USCG) continued to call the closure of the capping stack a temporary test and threatened to require BP to resume flow from the well. Fortunately, informed input from experienced engineers prevailed. The well remained shut-in and the static well-kill operation was successful.

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For illustration only - One of Shell's platforms in the U.S. Gulf of Mexico / Image by Stuart Conway - Photographic Services, Shell International Limited.

Attached is an outstanding presentation by Jason Mathews that reviews the latest Gulf of Mexico incident data and trends. The collection and analysis of incident data are critical to safety achievement and continuous improvement, and are among an offshore energy regulator’s most important functions. Kudos to BSEE’s Gulf of Mexico Region for their timely and comprehensive reviews and alerts.

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Noble’s Aug. 29 statementNoble’s Sept. 2 statement
“Each rig successfully secured its respective well in progress and took evasive actions to avoid the storm’s path.” (No mention of the delay in relocating the Globetrotter II or the rig, riser, and LMRP damage already reported on social media.)“several riser joints and the lower marine riser package separated from the rig during the storm and sank to the seabed.” (Confirms social media reports.)
“All personnel are safe and accounted for.” (No mention of the injuries alluded to in social media reports.)“A small number of crew members were treated for minor injuries.” (The actual number was 9, i.e. not a small number, 4 of whom had to be transported to shore for further evaluation.)
“One of the ship’s cofferdams in the moonpool area sustained damage.” (Update: The storm broke part of the hull, which allowed water into some compartments. Per the ship’s master, the vessel was not in distress and not actively taking on water.)

In a proper safety culture, you don’t downplay serious incidents and you never declare victory. Spin control is for politicians, not safety leaders. The Globetrotter II, with 140 workers aboard, was slammed by a major hurricane, perhaps unnecessarily. After the frightening social media reports, Noble released an “all is well” statement that minimized the significance and potential consequences of the delayed rig relocation. Noble continued to downplay the incident when they update their statement 5 days later.

The Coast Guard and BSEE will be investigating the Globetrotter II relocation, and their findings will be of great interest. Noble has historically been a very good drilling contractor with a strong commitment to safe operations. Hopefully, they and others will learn and apply lessons from this and similar events that have occurred in the Gulf and elsewhere. Companies may also want to assess the compatibility of their messaging practices with their commitment to a robust safety culture and continuous improvement.

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Divers identify broken pipeline as source of Gulf oil spill
satellite image provided by Maxar Techologies shows Port Fourchon and slicks on 9/2/2021
  • 12″ pipeline displaced by Ida
  • Approximately 2 miles south of Port Fourchon which took a direct hit from Ida. (Appears that the pipeline is in Louisiana State waters).
  • Water depth = 34′
  • Talos funding spill response, although the company said it was not their pipeline
  • Leak has slowed significantly; apparently production is not entering the line and the spill is limited to pipeline inventory
  • This type of incident is not surprising given the magnitude and track of Ida and the pipeline infrastructure that was exposed to major hurricane conditions

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BSEE’s 8/29 update indicates that over 1.74 million BOPD have been shut-in by Ida. Based on the most recent EIA production data, this is essentially all Gulf of Mexico oil production.

There has also been some early noise on social media about offshore facility damage. None of these reports have been confirmed by the Coast Guard, BSEE, or the companies involved. The most credible reports relate to the Noble Globetrotter II deepwater drillship. Per the reports, allegedly from workers on the rig, the Globetrotter II was hit by Ida before the riser was disconnected and recovered. The rig is reported to have sustained significant damage and there may have been injuries. This type of incident has occurred in the past when dynamically positioned drillships have not successfully pulled their riser and relocated prior to the storm’s arrival. One report indicated 60′ waves and 140 mph winds at the rigs’s location.

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This graphic update gives a better sense of the horrific tragedy that unfolded:

MEXICO CITY (AP) — Mexico’s state-owned oil company said Tuesday the possible remains of two missing subcontractors had been found on one of its oil platforms in the Gulf of Mexico following a weekend fire.

Pemex Director Octavio Romero said the apparent remains were found in a control room on the platform where temperatures reached around 1,800 degrees (1,000 degrees Celsius). Such heat would have burned the bodies beyond recognition.

Given the magnitude of the event, the restart schedule seems pretty aggressive. Hopefully, the risks have been fully assessed and the resumption of production is not being rushed.

Pemex said that by Aug. 30 it hoped to restore all of the 421,000 barrels per day in production knocked out by the blaze.

AP News

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